Apache Pipeline Products precision in dual diameter Pigging – Latest projects

Apache Pipeline Products recently demonstrated its capabilities in executing complex dual diameter pigging operations, a win that reinforced its position as a leader in pipeline solutions. Operating from an expanded 55,000 sq ft manufacturing facility in Edmonton, Alberta, Canada, they conducted extensive dual diameter pull tests with support from Canline Pipeline to evaluate performance across varying pipe sizes.

Apache’s in-house approach ensures that every stage of the process – from design and engineering to fabrication and assembly – is tightly controlled, promoting efficiency and maintaining the highest quality standards. This seamless integration of capabilities reflects their commitment to solving some of the most challenging pigging conditions faced by pipeline operators.

Rigorous Dual and Multi Diameter Testing Yields Key Insights

36” x 30” Reducer Pull Test
A critical test assessed the performance of a dual diameter pig in transitioning from a 36” to a 30” pipeline. The pig was placed into a fixture with a 36” x 30” reducer welded to a short section of 30” STD pipe. Using a winch truck, a controlled force was applied to pull the pig through a dry fixture, recording a peak load of 9500 lbs. The detailed analysis of this test provided valuable data that enabled Apache to refine the pig’s design, ensuring improved efficiency and reduced operational risks during deployment. Such refinements are part of their ongoing effort to enhance product reliability in real-world applications.

42” x 36” x 48” Fixture Pull Test
A second, more complex test evaluated the pig’s navigation through multiple diameter transitions. The fixture simulated a 42” launcher reducing to 36” and expanding to 48”. Pulled through lubricated pipe sections, the pig required 4200 lbs, 7200 lbs, and 3600 lbs of force. for the 42”, 36”, and 48” sections, respectively. This multi-diameter test exemplified the adaptability of Apache’s designs, affirming their reliability in complex operational environments. The results contribute to their continuous product development pipeline, offering insights that drive further advancements in pigging technology.

Delivering Solutions for Complex Pipeline Challenges
Apache’s in-house engineering, fabrication, and testing highlight their ability to address unique pipeline conditions with precision. These tests demonstrate the operational readiness and durability of their dual diameter pigs, ensuring reliable performance under demanding conditions. By focusing on innovation and rigorous testing, they’ve positioned themselves as a trusted partner capable of handling pipeline configurations that vary in diameter and present operational complexities. Apache continues to innovate, providing end-to-end solutions that enhance efficiency and extend the service life of pipelines.